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Services

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EOT Crane Maintenance Service

TOP CRANE offer Crane Repair and Maintenance Services for the host of industries. Our effective maintenance services allow our users the easy and hassle free usage of Cranes. Supported by highly skilled technicians, our services are acclaimed for accuracy and speediness. When it comes to maintenance services, our technician and service engineers are not afraid of getting their hands dirty. Repair and maintenance services include –Breakdown maintenance,

Periodic Preventive Maintenance, Annual Maintenance Contracts or AMC and Predictive maintenance.To learn about our service or to schedule an appointment with our consultants, contact us today

 

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Crane Modification & Relocation

In the capital goods industry, it is a common practice to write off assets once a particular project is over. Engineering interventions can enhance the life of the equipment and make it suitable for reuse in another project.TOP CRANE carries out such crane modification and relocation projects that save our customers additional capex, time and efforts in procuring new equipment.

Modification projects include:
  • Enhancing SWL of existing cranes
  • Altering crane span
  • Modification for adjustable height
After such modifications, the crane can be reused for another project, at a different location while restricting investment. To learn about our service or to schedule an appointment with our consultants, contact us today!
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Crane Overhauling

TOP CRANE specialists ensures accurate identification of the measures to be taken to improve the service life of the equipment. Crane overhauling involves complete refurbishment or replacement of electrical components, drives and other critical components. TOP CRANE further certifies your rejuvenated cranes for use.

To learn about our service or to schedule an appointment with our consultants, contact us today!

EOT Crane Annual Maintenance Contract (AMC)

TOP CRANE offer Crane Repair and Maintenance Services for the host of industries. Our effective maintenance services allow our users the easy and hassle free usage of Cranes. Supported by highly skilled technicians, our services are acclaimed for accuracy and speediness. When it comes to maintenance services, our technician and service engineers are not afraid of getting their hands dirty. Repair and maintenance services include – Breakdown maintenance, 

Periodic Preventive Maintenance, Annual Maintenance Contracts or AMC and Predictive maintenance.

We also undertake replacement of worn out parts, improvement in existing design to reduce need for frequent change of parts, LT wheel replacement, LT wheel alignment including its verticality and skew, Drive alignment, Replacement of Brake Drum and Brake liners, refurbishment of motors and gearboxes, replacement of wire rope and rope sheaves, replacement of hooks, rectification of CT rail level difference, Gantry Rail alignment and Gantry Rail replacement.

Maintenance Services for Electrical System include replacement of motor slip rings and carbon brushes, refurbishment of panel and replacement of worm out parts such as contractors, cleaning of panels and resistance boxes, replacement of damaged cables and cable dressing, replacement of current collector/ shoe and setting of overload relays and limit switches.

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EOT Health Check up

The heath check up of cranes including checking Crane Span, Diagonal, CT & LT Wheel Verticality & Skew, Wear and deformation of Wheel Flanges, Inspection Of Hook, Wire Rope , Gearbox, Coupling, Drive alignment, Condition of Brake & Brake drum, Conditions Of Contractor, Overload Relay, Cables Etc. Periodic health check up of Cranes highlights the shortcomings in the existing system and the need for repairs/ replacement of parts. it also helps in planning for spare parts as well as the repairs can be 

done during planned shutdown rather than attending to breakdown.
  • We Specialize in Health Check up of EOT , Goliath, Garbing Cranes, Cantilever Cranes, Jib Cranes & Hoist.
  • Inspection Procedure Carried Out as per International Standard.
  • Depending Upon Duration Of Operation and Factory Operating Condition, the crane need to be Inspected by an experience technician or an expert Engineers as and when necessary at least Once in Year.
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EOT Crane Repairing Services

We understand that emergencies always approach unexpectedly. That is why we have an ensemble team of technicians working across the country. They are ready to provide emergency overhead crane repairs at any time of the day in order to ensure that you don’t lose your precious time and resources.

To learn about our service or to schedule an appointment with our consultants, contact us today!

EOT Crane Relocation

TOP CRANE has an expert team of crane removal engineers who can relocate any type of crane.

Need to re-site a crane? We are available 24/7 to relocate your Overhead Crane, Goliath Crane, Swing Jib Crane, Gantry Steelwork Structure or any Lifting System. We have our own fleet of articulated lorries, flat bed trailers, MEWP access, plant and mobile crane equipment available to take care of all your crane relocation requirements

As a leading manufacturer of large scale overhead crane systems, we are fully aware of the problems faced when moving cranes. All areas of the operation are fully evaluated, from the access plant and mobile crane positioning required, crane dismantling, transportation, modifications, site erection, testing, to the commissioning of all types of crane.

The site engineering teams have an excellent record of safe site working with no accidents to date. TOP CRANE Health and Safety requirements are monitored throughout each project and we maintain a thorough log of health and safety checks and working practices. Risk Assessments and Method Statements (RAMS) documentation can also be supplied to your Health and Safety personnel prior to the start of any project.

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Crane Capacity Up gradation

Crane Capacity Up gradation can save over 50% of Cost as compared to replacement of existing crane by new. However, Crane up gradation needs high degree of understanding of crane design and analytical ability to carry out accurate, reverse engineering.

TOP CARNE do Undertake Upgradation of Complete electrical system of crane.

  • Motor with VVVF Drive Control Provision of Compact festoon Cable System/Drag Chain in Place of Open wire Systems for Trolley power Supply, Replacement of angle type DSL/ Open wire DSL by shrouded busbar , changing of electrical Cables and Installation of electronic load weighing systems , overload limiting on crane.
  • In most of case manufacturing drawing of existing Cranes are not available with crane user and in such situation detailed study of existing crane is essential to determine its suitability for capacity /span Up gradation.
  • Study of Crane operation to determine duty cycle, visual Observation, dimensional verification, ND Testing of Plates to determine residual thickness of load bearing structures, Measurement of speed of Hoist, CT & LT Motion, Measurement of Motor Current,Measurement of Crane Girder Deflection under load and analysis of structure.
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Crane Modernization

TOP CRANE offers full modernization services from complete integration of new equipment to modernization of existing equipment.

Modernization are tailored upgrades or modifications designed to extend the service life of your overhead crane and meet current regulatory, maintenance and production requirements. Typical modernization include upgrading open winch trolleys, electrical and automation systems or modifying structures such as girders, lifting beams and

runways. Smart Features such as Sway Control, Target Positioning and Protected Areas can deliver further improvements in safety and productivity.

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EOT Crane Erection & Commissioning

TOP CRANE engage with our customers right from the review of blueprints and floor plans. Hassle-free, safe, time-bound and cost-effective installation is our prime concern for both, first-time customers as well as customers with prior experience of crane erection and commissioning. Our large team of engineers and technicians possesses experience to install cranes in difficult terrains and climatic conditions. With such experience, they are able to overcome site challenges to ensure time-bound completion.

EOT Crane Remote Crane Monitoring

Remote Crane Monitoring Solution is a comprehensive IOT Crane solution which includes cloud data analytics and mobile application along with a hardware sensors which can be easily integrated or retrofit on indoor heavy material handling cranes such as EOT cranes, Double grider and single grider cranes, gantry cranes, bridge crane, JIB cranes, HOT cranes or outdoor mobile cranes such as tower crane, mobile cranes, telescopic cranes, container cranes etc.

EOT Crane Operator Training

Proper training of the crane operator who is the ultimate user of the crane, goes a long way in ensuring its safe and reliable operations.

Our specially designed crane operator training programmed enable operators to make optimal use of your cranes, ensure safe operations and perform periodic audio & visual checks to identify areas that require attention. Beyond training your end users, TOP CRANE can help you with performance planning, development of crane KPIs and performance reporting.

Our Crane Operator Training courses are also designed to help you with performance planning, development of Crane KPIs and performance reporting for your cranes. We believe, measuring Key Performance Indicators (KPIs) for cranes helps the business to maintain high levels of productivity and operational efficiency of the crane.

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EOT Crane Rope Condition Monitoring

Selection of an appropriate wire rope and maintenance of its health is of prime importance for the long service performance of your crane. A crane wire rope usually weakens with overuse and can pose a threat of an accident. It can break while handling loads or may result in uneven lifting. This makes periodic inspections a part of a routine check-up. TOP CRANE has developed an innovative method to check wire rope for its strength, rotational stability, flexibility,

 structural ability, and spooling behavior. Portable, nondestructive inspection equipment using magnetization technique for crane wire rope allows quick identification of any deterioration before it becomes a hazard. Our expert team checks the crane wire rope through ROMON and suggests corrective actions for:

    • Strength
    • Flexibility
    • Resistance to abrasion, crushing, fatigue, rotation, and corrosion
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EOT Crane Certification

TOP CRANE is approved by the state government  & the Indian government for load testing of cranes in India and across the globe. We are reckoned as one of the best crane load testing companies in India & have been providing proof load

Associated services towards crane inspection

  • Annual crane inspection and certification
  • Mechanical inspection
  • Load and stability testing
  • We have complete setup of load cells, dead weight, spreader bars and frames to conduct this.
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Benefits for crane users

  • Fully indigenous and integrated – hence reports, alerts, can be customized to your needs, crane configuration of various makes and models..
  • Retrofit solution which can be easily integrated on your existing cranes helps improve proactive and preventive service support of aging cranes.
  • Provides crane usage, operating information, overloads, safety alerts that is used to assess crane condition and safety remotely at your fingertips with daily, weekly reports.
  • Crane maintenance can be planned and optimized to reduce unplanned downtime and to improve equipment safety, productivity, reduction in spares and improve crane life cycle value.
  • Provides knowledge and notifies of the critical crane parameters such as operating info, remaining safe design working period (SWP), motor duty cycle, vibration, overloads, emergency stops, temperature and remaining service life of selected components such as hoist, vfd/plc, motor, brakes, ropes etc through emails alerts.

To Know about our service and AMC schedule an appointment with our consultants, contact us today!

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